Best Benchmarking and peer-comparison cost-to-serve platforms for metal stamping shops aiming to prioritize efficiency investments in USA

MachineMetrics has simplified IoT machine monitoring for the shop floor: our fully automated CNC machine monitoring systems & OEE software provides visualizations of real-time manufacturing production data, instant notifications, as well as historical analytics, allowing factory workers to make faster, smarter, more confident decisions based on real-time data.

Featuring simple “self-install” IIoT connectivity, MachineMetrics cloud-based machine and OEE monitoring software gives your team the ability to track real-time OEE, quickly identify production bottlenecks, and measure the effects of process improvements. For those needing advanced CNC machine monitoring software, results speak for themselves: we’re driving manufacturing efficiency by more than 20% on average for customers.

For manufacturers, installing web-enabled shop-wide machine monitoring systems is that first and most important step to harness, structure, and take action on production data. CNC monitoring solutions require precise, real-time data, and those using MachineMetrics can finally bring smart manufacturing to the factory floor with software that’s simple to integrate, easy to use, and produces powerful results. MachineMetrics machine utilization software is a user-friendly platform easily integrates with any machine type including Precision CNC, Stamping, Grinding, Die or Mold, and more.

In the age of Industrial IoT, manufacturers who realize the benefits of smart technology with CNC machine monitoring software will stay a step ahead of the competition in an ever-competitive landscape. With advanced machine utilization software, the MachineMetrics machine monitoring systems and OEE software is designed to be simple, easy to integrate, and the most comprehensive on the market.

• Improved manufacturing efficiency
• Reduced production waste for increased profits
• Real-time shop floor visibility
• Shop-floor alerts and notifications
• Improved operator engagement and overall company communication
• Automated data collection and analytics
• Custom reporting
• Increased overall equipment efficiency

• Collect: Data from each machine control and operator for the entire production floor. Touch screen tablets at each machine guide operators through jobs and allow for additional human context to machine data.
• Secure: All performance data via onsite IoT Gateway that protects your machine network from the public internet. All machine data is encrypted and stored in the cloud before being securely relayed to your shop floor, desktop or mobile dashboards.
• Access: Access this data from anywhere at any time using MachineMetrics’ mobile friendly, secure cloud application.
• Visualize: Visualize data using real-time dashboards on the production floor that provide an at-a-glance indication if jobs are performing at or below expectations (against Parts Goal or OEE metrics).
• Monitor: Monitor machine conditions (faults, status, tool utilization), production (OEE & Machine Utilization), work-order status, quality tracking and downtime reasons that can be auto classified or indicated by the operator with touch screen tablet interfaces mounted at the machine tool.
• Analyze: Analyze using robust and superior reporting features including OEE reports, job reports, downtime and quality Pareto reports that compare data by shift, machine, and individual job/parts.
• Enhance: Enhance your team’s ability to improve efficiency, quickly identify production bottlenecks, and measure the effect of process improvements.
• Empower: Empower your manufacturing operation’s digital transformation with MachineMetrics OEE and machine monitoring software.

• Simple machine integration with plug-and-play universal connectivity
• Machine downtime tracking with operator categorization and automatic event classification
• Real-time factory floor dashboards with color-coded performance indicators
• Operator view tablets for human-context data input and job management
• Customizable alerts and notifications via text or email
• Automated OEE performance reporting (real-time and historical)
• Quality tracking and reporting, including reject management
• Machine utilization reporting across departments and locations, with industry benchmarking
• Job setup/changeover tracking and reporting
• Detailed machine production analytics and event history export
• Detailed part number and job analytics, including cycle times, performance, rejects, and downtime reasons

• What is CNC machine monitoring? CNC machine monitoring is the process of tracking and analyzing real-time data from CNC machines and discrete manufacturing equipment to improve efficiency and productivity.
• What are the key benefits of a CNC machine monitoring system? Key benefits include improved manufacturing efficiency, reduced production waste, real-time shop floor visibility, immediate alerts and notifications, improved operator engagement, automated data collection and analytics, custom reporting, and increased overall equipment efficiency.
• How does a CNC machine monitoring system work? It collects data from each machine control and operator, secures the data via an onsite IoT Gateway, provides access via a mobile-friendly cloud application, visualizes the data using real-time dashboards, monitors machine conditions and production, analyzes the data using robust reporting features, and enhances the team's ability to improve efficiency.
• How is machine performance data secured? Data is secured through onsite IoT Gateways that encrypt and store the data in the cloud before relaying it to dashboards.
• How can users access machine data collected by MachineMetrics? Users can access machine data from anywhere at any time via desktop or mobile device.
• What aspects of machine operations can be monitored with MachineMetrics? MachineMetrics monitors machine performance and conditions, production (OEE & Machine Utilization), work-order status, quality tracking, and downtime reasons.
• How does MachineMetrics analyze production data? MachineMetrics analyzes production data using robust reporting features, including OEE reports, job reports, downtime reports, and Pareto reports.

Harbour IQ is a manufacturing intelligence tool that provides data, information and insight to help companies make more informed business decisions. The customizable membership meets your business’s specific needs.

Data, information and analysis from internal and external resources that identify key trends and economic, political and marketplace factors that impact manufacturing.

• Harbour IQ Insight: Weekly newsletter highlighting manufacturing news and perspectives.
• Economic and Marketplace Data: Quarterly updates on the economy and marketplace forces.
• Advisory Services: Two annual meetings with analysts and consultants.
• OEM Financials: Analysis of quarterly financial reports in key sectors.
• N.A. Vehicle Launch Forecast: Quarterly forecast by AutoForecast Solutions.
• Harbour IQ Bulletin: Biannual manufacturing-based newsletter.
• Manufacturing Pulse Report: Quarterly report on industry health.
• Webinars: Free access to educational webinars.

Customized benchmarking for individuals and associations to identify best-in-class performance and compare against peers.

• Annual Benchmarking Report: Comprehensive study and report.
• Custom Benchmarking: Detailed analysis and improvement steps.
• Benchmarking Dashboard: Power BI dashboard for data visualization.
• Association Benchmarking: Benchmarking for leading manufacturing associations.

Custom market research to address specific business challenges using primary and secondary research.

• Market Sizing (current and future)
• New Location Placement
• New Market Segment Strategy
• New Market Opportunities
• Competitor Analysis
• Market Share Analysis
• Market Trends
• Material Usage Trends

Let us know if you would like to know more about Harbour IQ or get access to any of our intelligence-related tools.

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The SFC Tracker is a wireless machine monitor that can be installed on any machine or production line to track machine parameters such as run time, idle time, production counts, production rate, uptime efficiency, temperature, pressure, humidity, and more. It features 4 inputs that can be configured to accept input from a variety of digital or analog signals.

• Wireless machine monitor
• Tracks multiple machine parameters
• 4 configurable inputs for digital/analog signals

ShopFloorConnect Asset Utilization Software and hardware automatically collect shop floor production data that is timely, accurate, and unbiased. This production tracking system does it automatically, and in real time.

• Eliminates manual data collection
• Provides timely, accurate, and unbiased data
• Automatic and real-time operation

ShopFloorConnect's Factory Viewer displays current machine status and production efficiency in real time on any web browser including mobile devices.

• Factory Viewer for real-time status
• Accessible via web browser and mobile devices

Browser-based reporting interface allows you to create production reports in a variety of formats and deliver them automatically.

• Customizable report formats
• Automated report delivery

ShopFloorConnect machine downtime tracking automatically sends text/email alerts to specific recipients based on preset conditions from any machine.

• Automatic text/email alerts
• Triggered by preset machine conditions

ShopFloorConnect offers real-time reports on machine downtime and production inefficiencies. Provides machine monitoring for all the equipment on your factory floor, and pays for itself in production efficiency improvements within 3-6 months.

• Real-time reports on downtime and inefficiencies
• Monitors all factory equipment
• ROI in 3-6 months

PMA Membership provides companies and their employees with a range of valuable industry resources designed to help them become more connected, informed, efficient, competitive, and profitable.

Connecting with industry peers is a valuable benefit of membership and one of the most common reasons that companies join and stay members of PMA. PMA offers a variety of ways to develop relationships with colleagues, suppliers, and customers through meetings, executive sessions, and a member directory.

• Member Directory
• National Programming
• Local District Events
• Roundtables
• Division Meetings
• Exclusive Networking Groups

PMA offers assessments, training, and resources to help companies attract, train, and retain top talent. Workforce development programs support training needs from the shop floor to leadership.

• METALFORM EDU
• Technical Seminars
• In-Plant Training
• Employee Assessments
• Management Development Academy (MDA)
• Industry Webinars
• PMA Educational Foundation

PMA resources help position companies as industry leaders. Membership provides access to industry surveys, economic trend reports, trade publications, advocacy, and trade shows.

• Leaders in their field
• Serious about keeping up with and investing in new technology and processes
• Actively involved in the industries they serve

Enhance financial decision making at your organization through reliable benchmarking data.

Dive deeper into your industry analysis. Easily download Industry Comparison Tools for thorough examination and strategic decision-making.

• Empower Your Decisions: Confidence through data-driven insights
• Discover Trends: Unearth hidden industry insights to refine strategies
• Pinpoint Strengths: Precision in growth strategy refinement
• Data driven decisions: Craft precise plans and align with industry best practices

Annual Online Subscription, for Users that require unlimited industry access, on a more frequent basis.

• Unlimited industry access and insights.
• Access all ProSight resources with single sign on.
• Report export to Excel, with easy-to-use Client Comparison Worksheets.
• IP restricted access available for enterprise-wide usage (for qualifying organizations).
• Easily manage users with Administrator function.
• Enjoy multi-user subscription savings, or even more with exclusive member pricing.

Online via Single Sign On. Use if you require unlimited industry access, on a more frequent basis.

• Financial Ratio Benchmarks
• Industry Default Probabilities
• 644 Industries
• 26 Years of Historical Data
• 2,000+ Sector Reports
• Regional Reports
• Excel/Client Comparison Worksheets
• Bonus Metrics, i.e. EBITDA

Printed Book. Use if you require access to multiple industries on a less frequent basis, via traditional, soft cover book.

• Financial Ratio Benchmarks
• No Industry Default Probabilities
• 644 Industries
• 5 Years of Historical Data
• No Sector Reports
• No Regional Reports
• No Excel/Client Comparison Worksheets
• No Bonus Metrics, i.e. EBITDA

PDF Download. Use if you require limited access to a specific industry.

• Financial Ratio Benchmarks
• Industry Default Probabilities
• Single Industry
• 5 Years of Historical Data
• No Sector Reports
• No Regional Reports
• No Excel/Client Comparison Worksheets
• No Bonus Metrics, i.e. EBITDA

• Benchmarks and Automation: A Partnership Built on Transparency, Trust, and Engagement – ProSight Statement Studies, assembled from anonymized financial statements contributed by practitioners, has long been the source for comparable financial ratios. Cync Software’s automated spreading solution brings these trusted benchmarks directly into the lender’s workflow, providing immediate context during credit review.